<b>Intelligent Lightweight Construction for a New Dimension of
Dynamic Motoring</b><br>
To be really dynamic, a
modern car requires not only a powerful engine and an excellent chassis, but
also lightweight components reducing weight to a minimum. The name of the game,
therefore, is intelligent lightweight technology also on the body of the car,
“intelligent” meaning that lightweight components serve not only to reduce
weight, but also to enhance the various functions of the vehicle. <br>
<b>An intelligent mix of
materials saving weight and enhancing crash safety.</b><br>
The key concept on the body of the car is to use the right mix or combination
of materials. Precisely this is why the bodyshell is a combination of steel,
aluminium and plastic components offering huge advantages in terms of weight
reduction. And at the same time the body of the car is stiffer and firmer than
ever before, serving to enhance crash safety and providing even more precise
dynamic driving characteristics. <br>
The Weight-Reduced
Aluminium Front (WRAF) is a good example of intelligent lightweight
construction. Weighing approximately 45 kilos or 99 lb, this entire module is
about 20 per cent lighter than a conventional steel structure of the same kind.
<br>
Building the new 6
Series, BMW is also entering new terrain in the use of aluminium: The spring
supports housing the front axle springs and dampers are made of a pressure-cast
aluminium alloy composed mainly of aluminium and small amounts of magnesium,
silicon and manganese. This alloy combines superior strength and stiffness with
strong resistance to any change in shape. The two doors are also made of
aluminium, saving approximately 10 kilos on the car but nevertheless
outperforming all of BMW’s internal stiffness and safety requirements. <br>
<b>Front lid in new bonding
technology. </b><br>
The front lid is also made of aluminium and at the same time incorporates a
world-first achievement currently only available from BMW: The inner and outer
panels forming the lid are joined not by a single-component glue, but rather by
a two-component glue bond allowing the use of thinner aluminium panels reducing
the overall weight of the front lid by 9 per cent. A further advantage is that
this two-component bond makes the front lid extremely stiff, which minimises
wind noise in the process. <br>
The two front side
panels made of thermoplastic save approximately 4 kilos in contributing to the
excellent driving dynamics of the new 6 Series. And an equally important point
is that the use of such a sophisticated synthetic material enables the
designers to consistently continue the line of BMW’s large coupé throughout the
side panel area, since it would not have been possible with a conventional
steel structure to integrate the side trim into the side panels in the same
way. A further advantage is that thermoplastic, being a regenerating synthetic
material, is less sensitive than steel to minor bumps. And last but not least,
this special material provides a better potential in meeting pedestrian safety requirements
to be expected in future, yet a further point being that it is absolutely
rustproof in the interest of a long service life. <br>
<b>SMC plastics saving
weight and providing new design options. </b><br>
SMC, a special synthetic material used on the rear lid of the BMW 6 Series
Coupé, also offers a wide range of benefits. This duroplastic material referred
to in technical terms as a sheet moulding compound is approximately 25 per cent
lighter than steel and offers far greater freedom in design, allowing the outer
skin of the rear lid to be made of one single piece even integrating the rear
spoiler and aerials. <br>
<b>Tailored rolled blanks
to keep body panels as slim as possible. </b><br>
Last but certainly not least, a new process used on the rolled components also
saves a lot of weight on the 6 Series: Tailored rolled blanks, that is panels
rolled in a dynamic process, come in exactly the right thickness at all crucial
points. This means that they do not require any additional reinforcements at
highly exposed points, but are rather tailored to specific requirements and are
made thicker only where really necessary. <br>
This process is now
being used in a BMW model series for the first time on the transverse and
longitudinal seat supports and on the heel crossbars, not only saving weight,
but also enhancing the car’s safety above all on the crossbar elements. <br>
<b>Innovative production
methods allowing an intelligent mix of metals. </b><br>
Innovative production methods are required to provide the right combination of
materials on the body of the car. A special insulating glue, for example, had
to be developed for bonding steel and aluminium and is applied over a distance
of approximately 60 metres or almost 200 feet on the 6 Series. Then there are
approximately 4,000 welding points and almost 70 bolted connections. Depending
on load conditions and the material involved, other joining technologies
applied on the new 6 Series Coupé are MAG welding (MAG = a reactabale
protective gas), MIG soldering (MIG = an inert protective gas), laser-soldering
and welding, beading, riveting, sublining, sealing, clinching, and clipping.
Overall, the body of the 6 Series is made up of almost 500 steel and aluminium
components and weighs less than 350 kg or 770 lb together with all attachments
and add-on parts. <br>
<b>Part II: The New BMW 645Ci – In Depth</b><br>
<b>Equipment:</b><br>
<b>Assistance Systems for Driving Dynamics, Motoring Comfort, and
Superior Safety</b><br>
“Only the best is – just
– good enough.” This demanding claim applies in particular to the equipment and
features of the BMW 645Ci. And this means not only features concealed within
the body of the car such as suspension assistance systems, but also the visible
and invisible “helpers” within the interior. <br>
<b>Adaptive Headlights
turning night into day. </b><br>
Good light inside and outside the car is crucial to the occupants’ well-being
and safety on the road – which is precisely why the Adaptive Headlights
developed by BMW are available as an option also in the 6 Series, bi-xenon
fixed-position headlights coming as standard. <br>
Adaptive Headlights
improve illumination of the road ahead by up to 90 per cent, thus making a
significant contribution to extra safety on the road. The headlight units are
swivelled in their position as a function of the steering wheel angle, the yaw
rate and road speed. They are activated as soon as the car starts moving. <br>
With the car at a
standstill and with the wheels turned to the left (or, on right-hand drive
cars, to the right) the Adaptive Headlights are required by law to face
straight ahead in order not to dazzle oncoming traffic. A standard feature of
Adaptive Headlights is dynamic headlight range control compensating any
differences in load conditions and vehicle weight. A headlight cleaning system
comes as standard. <br>
<b>Dynamic brake lights
helping to avoid bumper-to-bumper collisions. </b><br>
Tail and brake lights in LED technology also serve to improve safety on the
road. Light-emitting diodes (LEDs) are not just brighter than conventional
bulbs, but also react more quickly and live much longer. <br>
A further feature of the
new BMW 6 Series is BMW’s innovative adaptive brake lights (Brake Force
Display) enlarging the area covered by the brake lights as a function of brake
force application. This clearly shows other motorists following from behind how
hard the driver of the 6 Series is applying the brakes, reducing the risk of
rear-end accidents accordingly. <br>
<b>Interior illumination: a
superior lights concept providing a wonderful experience in space. </b><br>
Featuring a special interior illumination concept, the new BMW 6 Series offers
occupants pleasant and harmonious illumination and helps to enhance the feeling
of safety and space inside the car when driving at night. <br>
The primary objective of
this concept is to provide homogeneous interior illumination of the highest
standard, meaning that all light units should allow ergonomic control without
any dazzling effect in the interior. Free-area reflectors like on the new 7
Series ensure very homogeneous illumination of all working areas inside the
car. <br>
Even in standard trim,
the new 6 Series comprises a wide range of different lights, including a
reading lamp with two LEDs above the centre console. With dazzle-free light
being provided by the free-area reflectors, the illumination effect provided is
very homogeneous in creating a genuine ambience. This light is supplemented by
two footwell lights adding an extra touch of style and sophistication. <br>
The additional lights
package available as an option comprises, interalia, light-emitting diodes in
the door closing handles and on the door panels. In combination with the
interior reading light and footwell illumination, these lights significantly
enhance the feeling of space and, accordingly, the occupants’ well-being.
Illuminated entry strips in the door cut-outs are also available as an option,
providing a harmonious lighting effect to perfectly accentuate the exclusivity
of the new 6 Series. <br>
Yet another feature in
this special package is illumination of the outside area around the car’s doors
with six light-emitting diodes on the bottom of the exterior mirrors. As soon
as the driver unlocks the car by remote control, the LEDs illuminate the entry
area in front of the doors for about 20 seconds. And again by remote control,
the driver is also able to switch on the outside illumination when getting out
of the car. <br>
<b>iDrive: the ultimate in
ergonomics. </b><br>
Introducing iDrive, BMW has created a control philosophy leading to a new
dimension in automotive ergonomics. In a nutshell, iDrive allows the motorist
to intuitively operate a whole range of secondary functions while hardly taking
his eyes off the traffic around him. <br>
Most functions crucial
to motoring are arranged directly on or around the steering wheel, nearly all
basic comfort functions are housed in the centre console. The driver and front
passenger are thus able to operate all other services, settings and functions
intuitively by means of the Controller and Control Display without even
looking, the latter being a 6.5-inch colour display with 8-bit colour
resolution featured as standard. <br>
The Control Centre as a
whole thus integrates a complete range of functions, avoiding the confusion of
a large number of individual switches and control units on the dashboard. <br>
<b>The Control Display:
transflective technology providing a brilliant picture at all times. </b><br>
This new generation of display units is equipped with transflective technology
reflecting daylight – which makes other displays unclear or even illegible on
the surface – at the back of the display. This passive reflection including and
incorporating the daylight effect helps to make the display even clearer and
more brilliant. Under poor light conditions or in the dark, clarity is ensured
by the transmissive background illumination with brightness adjusted by a
sensor to current light conditions (or manually by the driver or front
passenger, as required). And last but not least, the display comes with a
heater in order to reach the optimum operating temperature as quickly as
possible even with extreme temperatures outside. <br>
The main menu presented on
the display is split up into four areas: Communications, Navigation or On-Board
Information, Entertainment, and Climate Control. Pressing the Controller in the
main menu, the driver or front passenger can access the fifth area, that is
Information comprising sound and display settings, vehicle settings and
maintenance messages. <br>
<b>Controller: a wide range
of functions in one hand. </b><br>
Within these areas, the driver or front passenger is able to select and operate
various functions on various levels by means of the Controller. Positioned
conveniently at the front end of the armrest, the Controller fits perfectly
into the driver’s hand, the driver operating the multi-function button with his
fingers while resting his arm on the armrest. Pushing the Controller in the
four directions of the compass (Low Controller with 24 rest points), the driver
is able to change from one area to the other or adjust the focus within one
menu. <br>
Turning the Controller,
the driver is able to navigate within the menu, pressing the Controller to
select and confirm the menu point currently marked by the cursor. Pressing a
button behind the Controller, finally, the user can access the main menu
directly for extra convenience. <br>
A Controller with
variable surface touch moving in 8 directions is available as an option. The
variable touch effect gives the user an even better feeling for the specific
operation being carried out. To provide the desired effect, the Controller
comes with an electric motor generating a certain turning force or resistance,
rotary motion of the Controller being detected by an optical sensor with the
software dynamically calculating the new torque value to be built up by the
motor in response to even the smallest change of the Controller’s angle. The
additional diagonal positions in setting the Controller allow the user to
navigate in the Professional navigation system map, a button on the Controller
serving to activate the voice entry function integrated in the system. This
High Controller comes with an 8.8-inch colour display featuring 256 colours,
16-bit colour resolution, and an image resolution of 640 x 240 pixels. <br>
<b>Making a clear
statement: new voice entry for even easier control. </b><br>
The voice entry function available as an option on the 6 Series opens up an
entirely new dimension in iDrive control – the voice dimension. Hence, this
technology now goes much further than former voice input systems. <br>
Voice entry features a
precise and reliable speaker-oriented user interface (UI), offers a much larger
range of speech dialogues, and comes with many other enhanced functions. The
new Text-to-Speech Engine function, for example, is able to read out texts such
as e-mails, short messages or the names of radio stations to the driver. <br>
Another new feature is
the interaction of graphics and speech: Previously separated from one another,
these two functions have now been combined, the display, via voice entry,
showing the operating mode and menu item currently chosen. <br>
<b>Even the navigation
system follows your voice. </b><br>
Voice entry is able, conversely, to activate everything presented on the
display. The name of this function, accordingly, is “You can speak out what you
see”, the function enabling the user through short-cut terms to go into even
greater detail either in the menu selected or in other menus. Previously the
user had to do this by hand through the Controller. <br>
Use of the telephone has
also been greatly facilitated, the driver now only being required, after
activating the telephone menu, to speak out the name of the person he wishes to
call and the appropriate number will be dialled automatically. <br>
This new voice entry and
output system is able to control and mastermind nearly all functions and
operations on the Control Display: the telephone, telephone directory, address
database, SMS, BMW Assist, BMW Online, navigation, notebook, radio, CD/DVD/MP3,
and the automatic air conditioning. <br>
In an nutshell,
therefore, this comprehensive but easy-to-use technology supports the driver
without distracting him from the road and traffic conditions. <br>
<b>Head-Up Display
enhancing the iDrive concept. </b><br>
The innovative Head-Up Display, another important enhancement of the iDrive
concept, also makes an important contribution to active safety and superior
motoring comfort by presenting important information directly in the driver’s
line of vision. The driver is therefore able to take up this information
without even taking his eyes off the road, information to be presented in this
way being selected via the Control Display and the Controller from a specific
list of items and thus serving to meet the driver’s individual requirements.
Personal settings such as the brightness of the instruments are memorised by
the Key Memory, the Head-Up Display being able to present navigation messages
and information on the car’s active cruise control, warnings from the
Check/Control, and your current road speed (this latter item being the only
information permanently presented by the Head-Up Display when activated). <br>
<b>Important information
always where you need it. </b><br>
The virtual picture presented by the Head-Up Display is generated by a
projector integrated in the instrument panel and transmitting the image on to a
special windscreen, where from the perspective of the driver it appears roughly
at the end of the engine compartment lid. Benefitting from this very ergonomic
position of the image, the driver is able to concentrate on road traffic, not
looking down at the cockpit unless absolutely necessary, and not suffering any
problems in adjusting his eyes when changing his perspective from the road
ahead to the instruments and vice versa. <br>
To provide a clear,
easy-to-read image even under changing light conditions, the rain/light sensor
controls the brightness of the image presented. Even a wet road or complete
darkness will not reduce the quality of the image, since it adjusts to
surrounding conditions at all times. You switch on the Head-Up Display by means
of the lights switch centre. <br>
Part II: The New BMW 645Ci – In Depth
Equipment (cont.)
<b>Leather sports steering
wheel with multifunction buttons. </b><br>
Reflecting the sporting orientation of BMW’s large coupé, the leather sports
steering wheel comes as a standard feature not only offering the driver good
handling at all times, but also, through its integrated function keys, ensuring
maximum safety on the road, since the driver is able to operate a wide range of
functions without even taking his hands off the steering wheel. And since the
paddles for the optional Sequential Manual Gearbox (SMG) are also integrated in
the steering wheel, the driver can even shift gears quickly and efficiently at
the touch of a finger. <br>
The BMW driver will get
used to adjusting the radio or CD, making a telephone call, etc straight from
the steering wheel very quickly indeed, just as he will quickly learn to enjoy
the advantages of entering iDrive functions through voice commands. And the
driver is even able to select additional functions on the steering wheel
controlled by two “open” buttons, opting, say, for permanent activation of
ambient air recirculation. <br>
<b>ACC Active Cruise
Control. </b><br>
Available as an option, ACC Active Cruise Control helps the driver maintain a
specific distance and road speed geared to current requirements. The system
thus not only maintains the speed selected in advance, but also adjusts your
distance from the vehicle ahead to the current situation. <br>
Assuming you are following
a vehicle travelling at a lower speed, ACC, incorporating a radar distance
sensor, will detect the vehicle ahead, depending on weather conditions, at a distance
of 120 metres, then automatically adjusting your own speed accordingly. To
provide this adjustment, ACC applies the brakes slightly for extra motoring
comfort, then maintaining one of four specific distances chosen by the driver
in advance. The driver himself is able to intervene in this control function at
any time either by giving gas or applying the brakes, since according to BMW’s
philosophy he remains exclusively responsible for ongoing driving conditions. <br>
Precisely this is why ACC
immediately warns the driver through both a visual and an acoustic signal
whenever he is required to apply the brakes harder in a specific situation. <br>
ACC works between 30 and
180 km/h (20 and 112 mph) and can be set by the driver individually to
convenient 10 km/h increments. The speed set in this way is presented by a mark
in the speedometer and consistently maintained as long as there is no vehicle
ahead requiring the driver to slow down. <br>
Offering these benefits,
ACC relieves the driver of the routine chore of constantly adjusting his speed
and the distance from the vehicle ahead in a rather monotonous process. This,
clearly, is particularly practical and convenient in dense traffic on the
motorway and expressways with a constant change in road speed often demanding
too much of conventional cruise control. So that now, benefitting from ACC, the
driver can “float” along with the traffic in superior, relaxed style. <br>
<b>Parking with ultrasound.
</b><br>
Available as an option, PDC Park Distance Control uses ultrasound distance measurement
to greatly facilitate the process of parking in the BMW 6 Series. Initially
presenting a graphic, subsequently also an acoustic signal, PDC warns the
driver of obstacles in front of and behind the car, starting to present a
signal when an obstacle is 1.5 metres away at the front and 2.0 metres away at
the rear. The graphic display presents the car from above, obstacles recognised
being shown by colour dots at the appropriate point within the area covered,
thus allowing the driver to locate the obstacle precisely and with maximum
convenience. <br>
<b>Automatic air
conditioning featured as standard and setting a new benchmark. </b><br>
How pleasant you feel in your car depends largely on the climate within the
interior. And this is precisely why the BMW 6 Series gives particular attention
to the occupants’ climate wishes and preferences, the automatic air
conditioning developed for the 6 Series setting a new standard in the coupé
segment in terms of performance and individual control. In particular, the
automatic air conditioning, compared with conventional systems, heats up and
cools down the passenger compartment much faster, offering individual
adjustment of air distribution, evaporation temperature varied according to
specific demands to prevent both excessive cooling and the risk of your mucous
membranes drying out, as well as simple control reduced to just a few important
functions and buttons. <br>
Again applying BMW’s iDrive
control philosophy, the basic functions of the automatic air conditioning –
ventilation, heating and cooling, temperature left/right – are controlled
directly by keys and switches in the instrument panel, with detailed
adjustments then being made via the Control Display. <br>
Automatic air conditioning
controls the car’s temperature, air volume and distribution automatically for
the left- and right-hand side. Temperature stratification important for the
individual adjustment of upper body temperature, as well as the temperature and
air volume coming out of the central vent in the instrument panel, may be
varied infinitely via the Controller and the Control Display. A bi-directional
solar sensor measures sun radiation for this purpose from inside and controls
the flow of cooling air accordingly. <br>
To make sure that the
windows do not mist over, an anti-misting sensor monitors the temperature of
the windows and the air. If necessary, this sensor acts in several levels and
at several points without in the first stages impairing the climate inside the
passenger compartment. As an example, it will switch from air recirculation to
exterior air, then increasing the air flow as the next step before cooling the
air to a lower temperature in order to achieve the dehumidifying effect
desired. <br>
<b>Fully controlled air
humidity providing a better climate inside. </b><br>
A feature particularly pleasant for the car’s occupants is the efficient
control of the evaporator temperature avoiding the risk of your mucous
membranes cooling down and drying out: So far the air to be cooled was always
cooled down to approximately 1–3 °C, a lot of humidity being withdrawn from the
air in the process. Then this extremely dry air was warmed up again to the
temperature desired. <br>
Now the new BMW 6 Series
Coupé features a sensor monitoring air temperature and providing only the
cooling effect required. Enlarging the cooling range to 1–10 °C, air humidity
remains at a higher level and thus provides far more pleasant conditions for
your mucous membranes. A further advantage of this improvement in motoring
comfort is a reduction of fuel consumption certainly worth mentioning. <br>
A residual heat function
pumping coolant through the heat exchanger even when the engine is not running
feeds warm air into the interior. Auxiliary ventilation, finally, feeds outside
air into the passenger compartment via the automatic air condition even when
the engine is not running. In this process, the air is cleaned by an activated
carbon filter largely holding back all dust and pollutants. And as soon as the
gas sensors determine an excessive concentration of pollutants in the outside
air, AAR Automatic Air Recirculation will switch to the recirculating mode. <br>
<b>Climate comfort glass
cooling down the interior without consuming any energy. </b><br>
Available as an option, climate comfort glass supplements the automatic air
conditioning most appropriately. This infra-red-reflecting (IR) glass keeps the
air inside the passenger compartment of a parked car approximately 5 °C cooler
than in a car with conventional windows, the surfaces within the interior even
remaining approximately 10 °C cooler. The heat you feel on your skin as a
result of thermal radiation is likewise reduced to a lower temperature. <br>
In practice, this allows
the automatic air conditioning to operate on less power right from the start,
the blower running on a lower level with a reduced flow of air and noise level
also serving to save fuel. And since infra-red-reflecting glass comes in a
laminated security structure, it has a – limited – theft-inhibiting effect and
will not break that easily in the event of an accident. <br>
<b>Front seats featuring a
memory function as standard. </b><br>
The driver and front passenger seats both come with a memory function for three
different seat settings adjusting the seats electrically fore-and-aft, for
height, seat and backrest angle. The headrests, in turn, can be adjusted
anually for both height and angle, again in the interest of maximum comfort. <br>
Even the “basic” seats come
in high-quality Dakota leather which, through its natural grain, provides a
perfect match for the sophisticated style and class of the 6 Series. The
colours available are Black, Cream Beige, and Chateau. <br>
The sports seats available
as an option and also adjustable electrically feature sporting, extra-firm
upholstery and provide even better body support particularly for fast, dynamic
motoring. The electrical lumbar support available as an option on the basic
seats is included from the start in the sports seats, the infinitely adjustable
system of air chambers helping the passenger to find an orthopaedically perfect
seating position supporting his back muscles and relieving his backbone of any
particular load. Over and above the basic seats, finally, the sport seats come
with a mechanically adjustable thigh support. <br>
Three-stage seat heating is
incorporated in both the basic and sports seats, warming up the entire body
area on the seat and backrest as well as the side supports very quickly and
efficiently. <br>
<b>A fully-fledged
2+2-coupé. </b><br>
For a coupé the passengers on the rear seats also travel first class: Although
coupés typically have a lower and flatter roof line than saloons, even adults
sitting on the rear seats of the new 6 Series will enjoy ample space and
roominess for short and medium distances. The two body-contoured leather seats
at the rear separated from one another by a cushion in